Ripe cocoa pods are harvested twice a year.
Bean to bar chocolate process.
Here is a 10 step process to make bean to bar chocolate 1 cocoa cultivation cocoa beans that are responsible for making chocolate are the seeds present in the fruit of the theobroma tree cacao tree.
When in doubt ask to see the process.
The period of cocoa trees is up to 25 to 30 years and it takes up to 5 years to produce the first cocoa pods.
Others aim to control the whole process to improve quality working conditions or environmental impact.
The beans are mixed or turned to enable this process and the temperature naturally raises to 40 50 c.
You can use the entire cacao bean including the husks or nibs only.
You can make chocolate in 1 hour with a rough texture or you can let chocolate process for 3 days for smooth texture.
A bean to bar company produces chocolate by processing cocoa beans into a product in house rather than merely melting chocolate from another manufacturer.
Some are large companies that own the entire process for economic reasons.
The harvest times vary from.
Chocolate can be made with roasted or unroasted cacao beans.
The process begins with harvesting.
How bean to bar chocolate is made harvesting.
Cultivating this tree is the very first step in the chocolate making process.
Although the husks can be toxic.
Stage 1 growing of cocoa beans.
The pods and pulp are placed into large wooden containers where the pulp is allowed to ferment for five to.
First cacao beans arefermented then dried.
Once the beans arrive from thefarm to the chocolate factory they are cleaned then roasted.
There may be some confusion with companies claiming to be bean to bar.
The wet cacao beans called baba are carried up the stairs and dumped into the top box then covered with banana leaves for about 48 hours.
This stage is a major factor in developing the cacao flavour and can take up to eight days depending on the bean type.
Stages for production of cocoa beans to chocolate bar process of cocoa beans to chocolate bar.
During this time much of the pulp drains away and the sugars begin to ferment.
Now lets see the stage wise process of how chocolate bar is formed from cocoa beans.
This process is achieved by an array of different machines from stone melangeurs to roller refiners.
From bean to bar this is how chocolate is made chocolate making is not asimple one and done process.